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Technical Data for Blow Molding TP15D-90-1
1.
General Issues
1.1 All documentation should be English.
1.2 Machine operating manual including Hydraulic, Pneumatic, Assembly drawing, Cooling water.
1.3 Max. volume of product: single cavity 15L
1.4 Total weight 12 ton
1.5 Max. output 60 pcs/h (product net weight 1.0kg，Sufficient cooling water temperature at 8℃ with an intake pressure of between 3.5 to 4.5 bars, with a Min. difference between intake and outlet of 3 bars. )
2. Clamping Unit
2.1 Adopt reliable two-plate axes mold locking.
2.2 Double station.
2.3 Mold carriage stroke: 720
2.4 Linear roller guidance horizontal HIWIN(TANWAN)
2.5 Clamping force: 200KN
2.6 Mold platens H x W 680 x 500 mm
2.7 Distance between the platens: 300-680 mm
3.
Die Head
3.1 Type of die head: continue. Single head .
3.2 FIFO
3.3 Max mouth diameter: 180mm
3.4 200 point WDS system controller
3.5 Type of temperature sensors: K
3.6 Heater power: 16 KW
3.7 Parsion length sensor
4.
Extruder system
4.1 Extruder should be adequate to work with HDPE, PP
4.2 Screw diameter: 90/25D
4.3 Nitride treatment barrel and screw.
4.4 Plasticizing efficiency: 160 kg/h (HDPE)
4.5 Cast-aluminium heater, adopt European mode of connection
4.6 Type of temperature sensors: K
4.7 AC motor drive: 45 KW,frequency control (Schneider/FuJi)
4.8 Heating power: 20 KW
4.9 Cooling by four cooling fans.
4.10 Move forward and backward of extruder +/- 15 mm
4.11 Side adjustment of extruder +/- 20 mm
4.12 Raw material hopper with a window.
5.
Blow System
5.1 Blow system mounted above the mold.
5.2 Mechanical adjustment for up/down and left/right
5.3 Blow pin distance 250mm
6.
Deflashing and post cooling system
6.1 Upper and down defashing
6.2 Handle deflashing
6.3 Post cooling by cooling air and cooling water with Aluminum Mask
7. T
ake out system
7.1
Take out stroke 500mm
7.2 pneumatic rodless cylinders with shaped products of vice mode
8.
Hydraulic System
8.1 Adopt
Hydraulic Accumulators
8.2 Hydraulic working pressure LP 120 bar / HP 170 bar
8.3 Hydraulic system with double vane pump: 26 L/min 120 L/min
8.4 Mold open/close,carriage by Prop. valve controlled (Prop valve:ATOS)
8.5 Hydraulic valves ：Yuken brand.
8.6 Oil temperature sensor showing the screen
8.7 High pressure filter: 10μm
8.8 Motor power: 22 KW (Siemens)
8.9 Servo system
Servo valve:VICKERS
Energy Accumulator
8.10 Threads of hydraulic block use of screw joint GE(ISO 1179)
9. Pneumatic System
9.1 Pneumatic cylinders FESTO or AIRTEC
9.2 Pneumatic valves FESTO or AIRTEC
9.3 Max. pressure of all components: 10 bar
9.4 Max. pressure of gauge: 10 bar
9.5 Air consumptions: 2m3/min
10. Control System
10.1 Control System: BECKHOFF
10.2 Servo WDS control system: BECKHOFF 200point.
10.3 Full color 15” Touch screen.
10.4 Recipe and machine data storage on memory stick (CF)
10.5 Emergency stop push buttons (rotationally release) without key
10.6 All electric components needs to be for power supply 230V/400V, 50Hz, controller DC24V, signal 0-10V
10.7 Total rated power: 105 KW
10.8 Average energy consumption: 50 KW
10.9 Main components (Air switch, Contactor): LG ,intermediate relay: Omron
10.10 Invertot of extuder motor: Fuji/schneider
10.11 Linear transducer: NOVOTECH
10.12 Proximity switch: Schneider
11.
Cooling water
11.1
All pipes for cooling water made of rubber material.
11.2 Separate cooling water circuit for Mold, Blow pin, Extruder feeding zone, Oil cooling.
11.3 Water consumptions: 15m3/h
12. Machine frame
12.1 Blow system should be forward: 150 mm, for mold changing
12.2 Aluminum profiles for safety doors, with plastic window.
12.3 Extruder stage up/down by lifting device: 250mm
12.4 Machine color: according requirement of customer
12.5 Overall dimensions of machine LxWxH: 6.8 x 6 x 3.5 m
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