From: Packaging News

Skymark has developed a range of packs with significantly reduced weight for use in Tesco’s range of baby wipes.

The independent UK flexible packaging manufacturer developed a PE film to be used in a laminate structure which is lighter and thinner than previous designs used for Tesco’s own label Ultra Soft baby wipes.

Through innovative design, use of the latest resin technologies and integrated film, print, lamination and conversion production capabilities, Skymark has down-gauged the PE film used in the laminate structure from 50um to 35um. The development results in a packaging weight reduction of 20 per cent, before the application of the lid.

Skymark said the switch has removed 57 tonnes of plastic from the waste stream in its first year.

Paul Glover, commercial technical director, Skymark, said: “Our innovation team worked closely with the leading retailer’s packaging team and their chosen wet wipe supplier to design a pack which meets the needs of both the consumer and the retail supply chain. Our goal was to create a pack which was more sustainable and lighter weight, without sacrificing the aesthetics and performance of the pack in production.  A focus on innovation and commitment to meeting customer expectations enabled us to turn that goal into a reality and create a pack that ticked all the boxes.”